Automated filling production line operation process

First, the operation process

*Step The main menu is displayed when the main power is turned on (the content is: Home - Debugging Operation - Production Operation - Counting Screen)

The second step is to open the compressed air (according to the requirements of the compressor production technician, the compressor filter should be emptied once every 2 hours)

The third step is to set the filling time, the squeezing time and the setting parameters in the peristaltic pump interface on the main menu counting screen (this operation is set according to the actual production situation. In the test machine on November 7th, the filling amount is set to 500ml. Filling parameters, when the filling time is set to 12 seconds, the squeezing time is set to 2 seconds, the peristaltic pump running speed is set to 200 rpm, the running time is set to 10.5 seconds, the stop time is set to 14 seconds, and the suckback setting is set to 100. 24 bottles of water can be filled every minute, but because of the too much impulse, it is not suitable for filling serum. Because the serum filling force is too large, it will produce foam. After many times of water and washing powder water test machine, we are suitable for filling. The time is set to 24 seconds, the squeezing time is set to 2 seconds, the peristaltic pump running speed is set to 100 rpm, the running time is set to 22.5 seconds, the stop time is set to 26 seconds, and the suckback setting is 100, 9 bottles can be filled per minute. Therefore, the impulse is relatively small, and the foam is produced less.)

Step 4 After the third step data is set, return to the main menu display page to operate the filling product. First click the production operation → automatically run at the point. If you want to stop, first click the production operation → automatically run at the point and turn off the power ( When not in production, go to the power distribution room to turn off the total power of the filling line).

In the production process, the normal running time of the conveyor belt is 10-15, which is adjusted according to the filling condition, but not less than 10. If the bottle is bottled, the filling is not accurate, etc., press the emergency switch directly, the machine will stop all work; 2 the fiber-optic sensor probe must be kept clean, when the machine is running, do not reach out to touch the fiber-optic sensor probe, which is very dangerous It is easy to injure yourself; 3 When the bottle is not accurate, you should first check whether the conveyor running time is set to the normal value. If the time is set correctly, but the bottle is not accurate, stop the machine and the towel will be clean. The fiber-optic sensing probe is scrubbed clean and the bottle filling position is corrected. 4 If the filling quantity does not match the set quantity, check whether the value of the third step is set correctly and perform fine-tuning correction.